Welding Robotics

Robot welding is the use of mechanized programmable tools (robots), which completely automate a welding process by both performing the weld and handling the part. Processes such as gas metal arc welding, while often automated, are not necessarily equivalent to robot welding, since a human operator sometimes prepares the materials to be welded. Robot welding is commonly used for resistance spot welding and arc welding in high production applications, such as the automotive industry.
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Featured Equipment
Versatile Arc” Welding Robot Ideal for High-Density Layouts.Innovative 7-axis design dramatically increases freedom of movement and maintains proper welding posture at all times. Located in lower arm, seventh axis (E-axis) acts as elbow, providing tremendous additional flexibility.Space-saving VA1400 increases productivity and achieves highest welding performance.3 kg (6.6-lb) payload; 1,434 mm (56.5") horizontal reach; ±0.08 mm (±0.003") repeatability.Integrated through-the-arm torch cabling eliminates cable interference, simplifies programming and reduces cable wear.Power cable and welding utilities (gas and air hoses) can be routed through robot base.
Other Equipment
The TT-250 work cell is used where in addition to the six robot axes, the welding does not require any added degree of freedom. The system simply provides a work area for tooling to be mounted. The TT-250 worktable is a 72” diameter, non-servo work piece manipulator used where minimum flexibility is required. The TT-250 worktable is mounted on a high-speed RR-502 rotary table.
With its optimised design and the use of innovative technology, the new generation of QIROX® welding robots offers the shortest acceleration and deceleration times as well as particularly high offset speeds.
The MICROTIG is the solution for very thin-plate TIG applications, capable of maintaining a stable arc at 1 amp. The MICROTIG has three modes of welding - High Frequency, High Pulse, and Low Pulse, each of which is suitable to meet any detailed welder's needs
Kawasaki's R Series line of light to medium duty robots are setting the benchmark for all other robots in their class. With industry leading speed, reach, work envelope and quality, the R-Series Robots are unmatched.The new light-weight arm combined with high-output high-revolution motors, provides industry leading acceleration and high-speed operation.
An articulating robot consists of parts which are connected by bending or rotating joints (axes), simulating the movement capability of a human arm. The most common type are six axis vertical articulating robots. Also available are horizontal articulating robots which work in a horizontal plane, moving up and down with a linear axis 2.
Nachi's ST Fast Series (ST133F, ST166F, and ST210F) and ST Slim Series (ST70L and ST100) have an improved cable management system (CMS) that eliminates cable wear problems while expanding the usable range-of-motion. Power and communication cables as well as water and air hoses are completely contained within the CMS. Neat packaging of all utilities eliminates the risk of them getting caught on peripheral equipment. This advantage allows very accurate offline programming as the robot dress geometry is standard.
Ideal has a complete assortment of spot and projection welding robots for the production of wire and steel products in the most diverse forms and sizes.
Dedicated machines are suited to both high-volume production runs where the part is completed in multiple stages and to job shop small volume runs with fast changeover. A dedicated machine is easily integrated into the production process.Adaptable models are suited to lower-volume runs where the changeover time is a critical cost factor.
Welding robot cells mostly commonly are our standard unit in three different sizes.Twin Indexer end charger unit used for scaffolding components.MIG Welding,Spot Welding Tig and Plasma Welding Plasma Cutting.The key to competetive manufacturing lies with cutting the fat out of manufacturing processes and minimizing work-in-process.
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