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Enhancing EV Battery Recycling Through Multi-Robot Collaboration

A recent study in the journal Robotics unveiled an innovative hybrid task planner for multi-robot disassembly, with a focus on electric vehicle (EV) lithium-ion battery packs. The goal was to enable seamless collaboration among robots during the disassembly process to enhance efficiency. The research also involved a thorough evaluation of the new system's performance by testing various trajectory-planning algorithms and comparing their effectiveness with traditional methods.

Multi-Robot System Enhances EV Battery Disassembly
Study: Multi-Robot System Enhances EV Battery Disassembly. Image Credit: IM Imagery/


EVs are popular due to their environmental and economic benefits, but recycling and disposing of their lithium-ion batteries is crucial for the circular economy. While these batteries contain valuable components and materials that can be reused or repurposed, they also pose risks if not handled properly.

Robotic technology offers a solution to this, as it can efficiently disassemble batteries. However, most existing robotic systems rely on a single robot, potentially limiting efficiency and scalability. Therefore, there is a need to develop multi-robot systems that can effectively cooperate and coordinate in a shared workspace to execute battery removal tasks.

About the Research

In this paper, the authors introduce a sophisticated task planner designed to facilitate collaborative and collision-free operations among multiple robots within a single workspace, specifically targeting battery disassembly tasks. The system incorporates a logical and hierarchical approach to determine object locations, utilizing data from cameras mounted on each robot’s end-effector. This setup enhances the coordination of pick-and-place activities and is capable of adjusting to uncertainties in object positions and disassembly sequences, thereby maintaining flexibility across different battery models.

The task planning process is structured into several critical steps: image acquisition, object segmentation, hierarchy selection, motion planning, and object grasping and placement. For object segmentation, the planner uses the You Only Look Once version 8 (YOLOv8) algorithm to identify and locate battery components.

Hierarchy selection involves arranging objects by their sequence and proximity to the robots. The motion planning step uses MoveIt software and the Open Motion Planning Library (OMPL) to create paths that avoid any potential collisions. Object manipulation and accurate placement are achieved using vacuum grippers and contact sensors.

To validate their planner, the researchers conducted tests in a simulated 3D environment using Gazebo, employing a simplified model of the NISSAN e-NV200 battery pack, which includes various components like screws, battery modules, plates, leaf cells, and cables. The experimental setup also featured two 6-degree-of-freedom Universal Robots (UR10), each equipped with a vacuum gripper, a contact sensor, and a Kinect RGB-D camera.

Performance evaluations of the planner utilized three different trajectory-planning algorithms: Rapidly Exploring Random Tree (RRT), RRT with two trees (RRTConnect), and Optimal RRT (RRTStar), comparing the time efficiency of each method in completing battery disassembly tasks.

Research Findings

The outcomes demonstrated the effectiveness of the task planner in successfully executing battery disassembly tasks using multiple robots, irrespective of the trajectory-planning algorithm employed. Completion times remained consistent across planners, with 541.89 seconds for RRTConnect, 543.06 seconds for RRT, and 547.27 seconds for RRTStar. Moreover, the study highlighted the planner's adaptability to various battery models, configurations, and changing object locations and task orders.

The task planner effectively managed uncertainties and variations inherent in the disassembly process, such as object occlusions, rotations, and displacements. It dynamically updated the hierarchy and motion plans based on the environment's current state, enabling the robots to execute tasks logically and efficiently.

The presented system holds significant potential for applications in EV battery recycling and reuse, crucial for sustainability and the circular economy of this technology. It can streamline battery disassembly tasks, reducing human labor and environmental impact. Additionally, the system's ability to handle different battery models and object variations makes it more flexible and scalable than existing robotic systems. Its generalizability also allows it to be applied to almost any disassembly task, as it does not rely on specific product or environmental information.


In summary, the authors demonstrated the feasibility and effectiveness of the novel task planner for multi-robot disassembly of EV battery packs. The system could effectively identify, manipulate, and sequence the placement of battery components.

However, the authors acknowledged certain limitations and challenges within their study, and they outlined potential areas for future enhancement. They recommended improvements to the object detection and segmentation models, the addition of more realistic physics and dynamics in the simulation environment, and the practical testing of the task planner with actual robots and battery packs.

Moreover, they emphasized the need for further research focused on the design and optimization of battery pack structures and components. They also suggested exploring the development and integration of additional robotic technologies, such as cutting, welding, and sorting, to facilitate the complete recycling of EV batteries.

Journal Reference

Erdogan, C.; Contreras, C.A.; Stolkin, R.; Rastegarpanah, A. Multi-Robot Task Planning for Efficient Battery Disassembly in Electric Vehicles. Robotics 2024, 13, 75.,

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Article Revisions

  • May 23 2024 - Title changed from "Multi-Robot System Enhances EV Battery Disassembly" to "Enhancing EV Battery Recycling Through Multi-Robot Collaboration"
Muhammad Osama

Written by

Muhammad Osama

Muhammad Osama is a full-time data analytics consultant and freelance technical writer based in Delhi, India. He specializes in transforming complex technical concepts into accessible content. He has a Bachelor of Technology in Mechanical Engineering with specialization in AI & Robotics from Galgotias University, India, and he has extensive experience in technical content writing, data science and analytics, and artificial intelligence.


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